Packing Machines for Pickles, Sauce and Gravy – Complete Guide for Food Manufacturers
Packing pickles, sauces and gravies is far more complex than packing dry products. These foods are thick, sticky, often oily, and may contain suspended pieces (vegetable chunks, spices, seeds). A generic pouch machine usually struggles with such products—leading to spillage, inconsistent weights, leaky seals, and hygiene problems. That’s where dedicated pickles packing machines, sauce packing machines, and gravy packing machines built on Multitrack Packing Machine and Paste Packing Machine technology become essential for modern food brands, co-packers, and exporters.
Why You Need Specialized Packing Machines for Pickles, Sauces & Gravies
Pickles, sauces and gravies demand:
- Accurate dosing of viscous or semi-solid product
- Smooth handling of high-viscosity textures and particulates
- Hygienic product contact surfaces
- Leak-proof sealing for oily, spicy, and occasionally acidic products
- Flexible pouch sizes from single-serve sachets to family packs
A well-designed pickles packaging machine, sauce packaging machine or gravy packaging machine combines robust mechanics with food-grade construction and precise filling systems. This ensures each pack looks professional, meets weight and labeling regulations, and maintains product taste, aroma and shelf life.
Paste Packing Machine - Core Solution for Pickles & Thick Gravies
A Paste Packing Machine is specifically built to handle high-viscosity products like pickles, thick sauces and rich gravies. It uses a rotary piston filling head, which is ideal for accurately metering dense, sticky materials and semi-liquid products.
How a Paste Packing Machine Works
- Form-Fill-Seal Operation: The machine forms the pouch from a film roll, fills it with a precise dose of product, and seals it in a continuous cycle.
- Rotary Piston Filler: The piston draws a fixed volume of product and dispenses it cleanly into each pouch-perfect for pickles, biryani pastes, ready gravies and similar products.
- Flexible Filling Range: Depending on configuration, it can fill from small sachets (e.g., 20 g / 25 g) up to 1 kg packs, allowing you to serve retail, HoReCa and industrial customers from the same line.
Pouch Formats & Materials
The typical paste packing machine supports:
- Three-side sealed pouches
- Four-side sealed pouches
These styles are ideal for pickle pouches, sauce sachets and gravy pouches where even edges, uniform size and leak-proof seals are essential for branding and shelf display.
Technical Advantages for Food Brands
- Stable speeds for efficient medium- to high-volume production
- PLC-based controls and Touch Screen HMI for easy recipe setting, cleaning cycles and operator-friendly control
- Stainless Steel 304 / 316L contact parts to meet food safety and hygiene requirements, and resist corrosion from acidic or spicy products
For manufacturers who want a dedicated pickles packing machine, sauce packing machine or gravy packing machine, this paste-based solution forms the backbone of a reliable, export-ready packaging line.
Read Our Article: Chips Packing Machine – Multihead Weigher Packing Machine
Multitrack Packing Machine – High-Speed Sachet Production for Sauces & Pickle Pastes
When you need very high output-like single-serve ketchup sachets, small pickle pouches or gravy sachets for QSRs and airline catering-the Multitrack Packing Machine offers a powerful, scalable solution.
A Multitrack Packing Machine runs multiple lanes (tracks) simultaneously, making many sachets in parallel on a single frame.
Key Features
- Multiple tracks: 3 / 5 / 8 / 10 / 12 / 16 tracks for high-volume production
- Pneumatic operation with a PLC-based control system and Touch Screen HMI for precise control of each lane
- Interchangeable filling heads: Auger (servo based), piston filler, or linear filler – allowing the same machine to handle powders, liquids, sauces and certain types of pickles or gravies depending on the filler used
- High packaging speeds: Depending on product characteristics, number of tracks, and pouch size, you can achieve very high sachet output per minute
Ideal for:
- Ketchup and sauce sachets
- Small pickle pouches (pickle paste, ready-to-cook gravies)
- Ready mix gravies and curry bases
- Low- to medium-viscosity products that need to be packed in very large quantities
Pouch Types
Multitrack systems usually support:
- Pillow pouches
- Four-side sealed pouches
These formats are popular for sauce packaging machines and gravy packaging machines used by FMCG brands and institutional suppliers.
Our Other Machine: Flow Wrap Packing Machine
Hygienic Design & Material of Construction
For food applications like pickles, sauces and gravies, the quality of material in contact with product is critical. Both Multitrack Packing Machines and Paste Packing Machines typically use:
- Stainless Steel 304 / 316L for all contact parts – ensuring easy cleaning, resistance to corrosion and compliance with food-grade standards
- Smooth product pathways, minimal dead zones, and CIP-friendly layouts to reduce contamination risk
- Proper guarding and safety interlocks to protect operators while ensuring stable operation
This makes them a robust choice for pickles packing machine manufacturers, sauce packing machine manufacturers and gravy packaging machine manufacturers who must meet stringent quality audits from retail chains and export customers.
Packaging Flexibility: From Trial Pouches to Family Packs
A major advantage of modern pickles packaging machines, sauce packaging machines and gravy packaging machines is the wide range of pack sizes and formats they support:
- Single-serve sachets for restaurants, airlines, hotels, cloud kitchens
- Retail pouches (100 g, 200 g, 500 g etc.) for supermarkets and convenience stores
- Bulk pouches up to 1 kg (and beyond with tailored configurations) for HoReCa and institutional buyers
By adjusting filling ranges, film widths, pouch length, and track configuration, you can run multiple SKUs on the same line, reducing capital investment while expanding your product portfolio.
Read Our Article: Namkeen Packing Machine - Complete Solution for Modern Snack Packaging
Benefits for Manufacturers, Suppliers & Exporters
For businesses positioning themselves as pickles packing machine manufacturers and exporters, sauce packing machine suppliers, or gravy packaging machine manufacturers, these technologies offer clear commercial advantages:
- Consistent net weight in every pouch → fewer complaints, better brand trust
- Improved line efficiency → higher output per shift, lower cost-per-pack
- Reduced product wastage thanks to accurate piston or weighmetric filling
- Premium pack appearance → sharp seals, consistent pouch dimensions and easy tear-notches enhance shelf appeal
- Export readiness → precise dosing, traceability (via batch/date coding options), and hygienic construction help meet international standards
This helps manufacturers confidently market themselves as leading pickles packing machine suppliers, sauce packing machine exporters, and gravy packaging machine suppliers across domestic and global markets.
Selecting the Right Paste Packing / Multitrack Packing Machine for Your Application
When deciding between a Paste Packing Machine and a Multitrack Packing Machine (or a combination of both), consider:
- Product Type & Viscosity
- Chunky pickles, thick gravies and pastes with suspended solids are best handled by rotary piston-based paste packing machines.
- Lighter sauces, smooth gravies and mass-market sachets can be produced efficiently on multitrack packing machines with appropriate piston or linear fillers.
- Required Output
- Medium output with flexible pack weights → Paste Packing Machine.
- Very high output for sachets and stick packs → Multitrack Packing Machine with multiple lanes.
- Pouch Style & Brand Positioning
- Premium, portion-controlled packs → three/four-side sealed pouches.
- High-volume economy sachets → pillow pouches on multitrack systems.
- Future Expansion
- Choose a platform that allows you to add tracks, change fillers, or expand into other product categories (e.g., jams, ready-mix pastes, liquid detergents), safeguarding your investment.
Our Other Machine: 8-Station Rotary PFS Machine
Conclusion: A Complete Packaging Ecosystem for Pickles, Sauce & Gravy
In today’s competitive food market, success depends on more than just great taste-your packaging must be hygienic, attractive, consistent and efficient to produce. Purpose-built pickles packing machines, sauce packing machines and gravy packing machines based on Paste Packing Machine and Multitrack Packing Machine technology give you exactly that edge.
With food-grade stainless-steel construction, PLC–HMI controls, piston or weighmetric filling options, and flexible pouch formats, these systems enable manufacturers, suppliers and exporters to deliver world-class packs for pickles, sauces and gravies-batch after batch, order after order. Whether you are scaling up a regional brand or supplying to global retail chains, investing in the right pickle, sauce and gravy packaging line is a strategic step toward higher productivity, stronger branding and long-term growth in domestic and export markets.
CEO
With over 10 years of experience in the packaging machinery industry, Rohan Thomas leads Fair Pack Machineries (Pvt) Ltd., a trusted manufacturer and exporter of advanced packaging solutions. The company specializes in automatic and semi-automatic filling, sealing, and conveyor systems designed for powders, granules, liquids, solids, and pastes. Under his leadership, Fair Pack serves diverse sectors including food, FMCG, pharmaceuticals, automobile, and industrial applications, providing machinery that combines innovation, reliability, and efficiency.
With a strong presence in both Indian and international markets, Fair Pack Machineries is known for its commitment to quality, customer support, and turnkey packaging solutions. Rohan focuses on driving growth through technology-driven products, global partnerships, and ensuring clients receive tailored solutions that meet international standards. His vision is to strengthen Fair Pack’s reputation as a global partner in packaging machinery while enabling businesses to scale with sustainable and cost-effective systems.
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